Saint Louis, Missouri
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Versatile System for Increased Production
The ICON 6-150 designed with four machining stations and two dedicated loading/unloading stations, the ICON was developed around flexible machining principles. Equipped with a six position table, it shuttles pallets to four machining modules for fast, ultra-precision cutting.
These four cutting stations produce 5-sided machining with 4-axis interpolation; 6 sides if the idle station is used for work piece inversion.
These benefits coupled with the ICON’s flexibility creates a highly innovative solution to produce parts complete, with fast cycle times and a superior surface finish.
The Ultimate in Productivity & Flexibility
The unique design of the ICON 6-150 combines flexible machining center principles with Hydromat's rotary transfer production philosophy. The results are a robust machining center with extreme versatility.
Technical Specification Table
| Index Drives | Pallet Changer | Tool Changer |
|---|---|---|
| Amount of Index drives: 4 positions Index speed: 0.9 seconds for 180° Rotation: 360.000x0.001° Maximum Turning Speed: 5,000rpm Maximum payload per pallet: 30 kg (66 lb) |
Direct Drive via Fanuc Torque Motor Amount of Pallets: 6 Single Index (6 x 60°) Double Index (3 x 120°) Table Index Time: 3.5 seconds |
Tool head receiver: HSK E40 16 tool positions Chip to chip: 3.5 - 4.5 seconds Maximum tool length: 140 mm (5.5 in) Maximum diameter: 45 mm (1.8 in) Maximum tool weight: 4 kg (8.8 lb) |
| Coolant System | Controls / Voltages | |
| 30μm high pressure Up to 80bar through spindle Self cleaning permanent media 75μm low pressure Paper or cartridge filter media |
Control: Fanuc 30i Drives: Fanuc 30i Main Voltage: 480V @ 60 Hz |
| Standard Machining Module | |
|---|---|
| Stroke: | X -120mm Y - 250mm Z - 250mm |
| Stal Torque X, Y & Z: | 8Nm |
| Rapid Speed: | 50 m/min max. (197 ft / min) |
| Axis Construction: | Ball Screw |
| Capability: | Horizontal Drilling Horizontal Milling Horizontal Boring |
| Integrated Spindle Motors: | Water Cooled Power @ 40%: 36 kW Torque @ 3,500 /12,000 RPM 98 / 29 Nm |
| Spindle Motor Interface: | HSK- E40 or E32 |
| Spindle Performance: | Standard Spindle RPM: 42,000 max Option 1 Spindle RPM: 20,000 max Option 2 Spindle RPM: 60,000 max |
| Optional Turning Module | |
| Size of cutting tool holder: | ¼” tool shanks ½” boring/Drilling holder |
| Capability: | Vertical Drilling Vertical Boring Vertical/Horizontal Turning |
| Tooling: | Up to 12 Turning or Drilling tools |
| Optional Mill/Turn Module | |
| Size of cutting tool holder: | ¼” tool shanks ½” boring/Drilling holder |
| Capability: | Vertical Drilling Vertical Boring Vertical/Horizontal Turning |
| Tooling: | 1 Fixed and 12 Turning or Drilling tools |
